Manufacturing & Fabrication

A

s part of our in-house integration model, modern Fabrication and Galvanization facility located in Ahmedabad (Gujarat) specializes in the manufacturing of Transmission Line Towers (TLT), Metal Crash Barriers, Noise Barriers, Electric Poles, General Fabrication, OHE Mast, Solar Mounted Structures, catering to the infrastructure and power transmission sectors.

In addition, we have manufacturing facilities for processing of Bitumen Emulsions, Construction Chemicals, Fibre Composites, GFRP Rebar, Diesel Exhaust Fluid (GR8DEF), Electrical Panels & Cabinets, Thermoplastic Paint and Road Signages.

Details of which are provided below:

S. NoManufacturing FacilityLocationProduct (s) manufactured / fabricatedInstalled Capacity / per yearKey Equipment UsedKey Raw Materials Used
1.Bituminous products facility
  1. Udaipur, Rajasthan 
  2. Guwahati, Assam
  3. Lucknow, Uttar Pradesh
  1. Bitumen Emulsion of different grades.
  2. PMB
  3. VG-40
  4. Micro surfacing Emulsion
  5. Cold Mix Emulsion

 

    30,000 MT
    		ENH Plant, Supra Ton Homogenizer high shear mixer, Boilers, storage tanks, etcBitumen, Emulsifiers, solvent, polymers,etc
    2.Fabrication  Udaipur, Rajasthan
    1. Road signage (cautionary, mandatory, directional, informative, delineators)
    2. Overhead structures (gantry, cantilevers) and toll boards
    3. Toll canopy, bus shelters, etc.
    30,000 MT
    		Retro plotter, rolling machine, shearing and welding equipmentISA, ISMC, square pipes, MS Plates, ACP sheet, retro reflective sheeting, overlay
    3.
    1. Metal crash barrier
    2. Impact Attenuators/ Crash Cushions
    3. Noise Barriers
    		Ahmedabad, Gujarat
    1. W Beam Metal crash barrier
    2. Thrie Beam metal crash barrier
    65,000 MT
    		Fully automated slitting machine, fully automated roll forming machines.HR Coil (2.5MM to 5MM), zinc (99.99% pure from Hindustan Zinc
    4.Electric pole and fabrication plantAhmedabad, Gujarat
    1. Electric Pole
    2. High Mast
    3. Swagged Tubular
    4. Signage Mast
    5,000 MT
    		Bending, Plazma, Laser, Bend Saw, Saw, CTL, Straightening, Sharing, assembler, Hydraulic Dril Power Press & CNC machinesPlate & HR coils
    5.Galvanizing plantAhmedabad, Gujarat
    1. 12 m fully automatic galvanizing plant.
    2. 10 m fully automatic galvanizing plant.
    3. 8 m fully automatic galvanizing plant.
    1,65,000 MT
    		7 tank processZinc
    6.Transmission Tower LineAhmedabad, GujaratSuspension Towers, Tension Towers, Terminal Towers, Angle/Branch-Off Towers, Single Circuit Towers, Double Circuit Towers and Multi-Circuit Towers.
    36,000 MT
    1. 13 state-of-the-art CNC machines
    2. Fabrication and installation support
    1. MS Steel Angles and Plates
    2. High-tensile Angles and Plates
    7.Construction ChemicalLucknow, Uttar Pradesh
    1. Admixtures, Grouts, Curing compounds, shuttering oil and repair materials.
    20,000 MT
    		Full PLC based controlled plantPC, other misc. additives.
    8.Thermoplastic PaintsUdaipur, Rajasthan
    1. Thermoplastic Road Marking Paint
    3000 MT
    		Fully Automatic plantResin, TIO2, Glass Beads & Fillers